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waste heavy surface printed film recycling pelletizing line-0

Plastic Granulating Line

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Waste Heavy Surface Printed Film Recycling Pelletizing Line

Suitable for recycling waste plastics with little water and heavy surface printed film
Perfect recycling equipment that combines crushing,
extrusion and pelletizing in the same machine
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Suitable Raw Materials:
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PE/PP Printed roll / film Printing waste bag
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Pre-washed scraps Waste Film
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Stretch film
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BOPP film HDPE/PP fiber
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Printing woven bag FIBC bag
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Silk, Pumping yarn,Fiber
Technical Parameters of Pelletizing Line:
Model PTCS80 PTCS100 PTCS130 PTCS150 PTCS185
Screw diameter(mm) 80 100 130 150 185
L/D 18-42
Rotating speed 10-150
(rpm)
Capacity(kg/h) 150-250 200-350 450-600 600-700 800-1200
Specification Introduction:
Model PTCS Three-in-one plastic recycling machine
Final product Plastic pellets
Recycling machine structure Conveyor belt, crusher, extruder, pelletizing unit, water cooling unit, drying unit and storage cylinder, degassing unit, filter unit
Recyclable materials DPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Production capacity 100-1200KG/H
Feeding system Belt conveyor, clamp wheel set (optional)
Screw diameter 65~185mm (customized)
Screw length to diameter(L/D)ratio 30/1, 32/1, 34/1, 36/1 (customized)
Screw material 38CrMoAl or bimetal
Degassing hole Double degassing hole, single degassing hole or no degassing hole (customized)
Filtering system Double-cylinder filtration
Pellet type Hot die-cutting type (water-ring cutting)
Cooling method Water cooling
Voltage Customization (for example: 480V 60Hz in the United States, 440V/220V 60Hz in Mexico, 380V 60Hz in Saudi Arabia, 415V 50Hz in Nigeria)
Optional accessories Metal detector (S+S Germany), wheel set, color master batch and additive meter, centrifugal dehydrator
Delivery date It takes 50~70 days to customize the machine.
Warranty One year
After-sales service Engineers can be dispatched to customers' overseas factories to assist in machine installation

Operation Flow Chart:

image.pngPelletizerdesign can be used to process up to 95% surface printing recovery materials.
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1. Filtration before degassing
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This machine recovers the reprinted recovery material, which is filtered before the degassing so that it can ensure high quality degassing effect, produce better particles.
2. Triple degassing
In addition to the double degassing of the first extruder, the breathable blocks (at the first and second extruder junctions) serve as the third degassing section to further remove ink and excess moisture from the recycled material.
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3.Power Triple Degassing unit with Roots Pump - Two-Stage Liquid Ring Vacuum Pump Unit

Degassing type

vacuum water filter

Vents

3

Vacuum cover plate

Aluminium alloy

Vacuum tube

Temperature and pressure resistance rubber tubes

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Filtration: Removes contaminants such as dust, particulates, moisture (in some filters), and oil mist from the gas before it enters the vacuum pump(s). It acts as a "mask" for the vacuum system. Expansion: Coalescing or HEPA-grade elements are typically selected based on the cleanliness requirement, and cartridges must be replaced on schedule — a clogged filter starves the pump, raises its operating temperature, and shortens service life. Differential pressure gauges are recommended to monitor loading in real time.
Primary Vacuum Pump (Foreline/Roughing Pump): Its task is to start evacuation from atmospheric pressure (~1013 mbar) during system start-up, establishing a preliminary vacuum environment (e.g., down to the 1-10 mbar range) and providing the necessary working precondition for the secondary pump. Expansion: Common options include oil-sealed rotary vane, dry screw, and liquid ring pumps — the choice depends on process gas, cleanliness requirement, and whether oil contamination is acceptable. For oil-sealed types, regular oil change and seal inspection are essential to maintain stable foreline pressure.
Secondary Vacuum Pump (Main/High Vacuum Pump): Typically Roots pumps (booster pumps). They operate on the "forevacuum" created by the primary pump to further achieve a higher vacuum level (e.g., from 10⁻³ mbar down to 10⁻⁹ mbar or even lower). Expansion: Beyond Roots blowers, ultra-high vacuum applications often use diffusion or turbomolecular pumps to reach 10⁻⁹ mbar or below, common in semiconductor and vacuum metallurgy processes. Proper matching between primary and secondary pumps is critical to avoid surging or over-compression.
4.Improved pelletizing is more rapid and more stable
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The improved pelletizing design is now used in the printing of the BOPP film recovery effect. In addition to pulverization, the pulverization unit also uses the thermal energy generated by the operation to heat the plastic material. The tightening step dramatically enhances the stability from the pulverization unit to the proposal section. Highly stable feeding ensures the stable capacity of the machine.
Customer Site
1.New project 1100kg/ h 5G Double Filtration Compacting Pelletizing Line
Our company has completed a new modern plastic recycling Two Stage Plastic Pelletizer Machine with self-clean filtration system!The self-clean filter realizes automatic slag discharge.For the second stage,we use piston type filter,which has a large filtration area.
Located in Poland
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2.PP Non-woven Fabric /tpe Gloves Shredding Compacting Recycling Extruder Machine Srilanka listed group professional recycling company specializing in the recycling of PP non-woven fabrics,Who has EREMA recycling machine.Because of the quality of POLYRETEC,they also bought POLYTEC recycling machine.The machine runs smoothly and the output productivity is high.
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3.Ldpe Films Recycling Pelletizing System From Polytec Machinery .
The Turkey customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized to recycle the printed bags and films in one machine.The machine capacity of our PTC100 can do 350kg per hour.
Located in Turkey .
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